Pages

Tuesday, September 24, 2013

What manufacturing methods do PCB manufacturing companies follow?

Electronic industry is not simple. This is because wide number of add-ons and alterations are carried out in it that makes things complicated. Especially, when it comes to making of PCB board, quite a number of things are needed to be taken into consideration.

From this document, you would get a complete guide over modes of manufacturing that are used to make PCB board.

Commonly, there are two techniques for the making of PCB: point to point and surface mount assembly.

Point to point method: This is the oldest form of manufacturing method. In this, soldering of electronic circuits is done by non-automated form. Tin and lead alloys are preferred because point to point assembly is very well carried out only by these alloys. However, using these alloys is relatively more expensive and time consuming, but there were no other options in traditional times that could efficiently help perform the manufacturing process.

Surface mount assembly: This is completely a new form of PCB manufacturing process. Relatively to point to point method, it is much more reliable, cost effective, trusted process for printing circuit boards. Where in point to point tin and lead was used to attach the wires on PCB, in this process solder balls, flat contacts and short pins are used for the same purpose. Moreover, unlike to point to point method, it does not require drilling holes through the circuit boards.

Therefore, if you are looking for reliable and cost effective solutions, surface mount technique is the best option. Another benefit of SMT is that it is versatile because this process is used in making of number of applications such as laptops, mobiles and a host of other gadgets.

However, while looking for PCB manufacturing companies, make sure they follow SMT method, along with that consider the fact of usability and affordability, as well, because such things should also suit your pocket.

Countless options are there in the industry that can be trusted for the manufacturing of most well suited printed circuit boards. But choosing one manufacturer from hoard of suppliers is a tedious task. Along with this, you even need to ensure that the supplier is not a counterfeit or a cheater. Thus, on the whole, you need to do a thorough research and then make a wise decision of choosing a manufacturer.

While searching, consider factors like reputation, certified, trusted, integrity, credibility etc. This will help you ensure that you have contacted the right person to cater your needs and requirements.

Besides factors that are to be looked in a manufacturer, you also need to assure the quality of product, price, and functioning of the product etc. This will help ensure you that the machinery is working properly.

There are numerous PCB manufacturing companies in market that are known for manufacturing printed circuit boards. So, choose a one that you find impressive.

Sunday, September 8, 2013

Designing guidelines for PCBs!



Printed circuit board is a key element used in the manufacturing of electronic products used in different industrial area. We can say that PCBs are the basic building blocks make an electronic unit functional.

A printed circuit board itself is constituted using variety of, large and small, electronic elements that collaboratively exhibit the function of the product.

The fabrication of PCBs needs a professional designer or engineer to come with a design that will work according to the product prototype. Professional designers first create a schematic for the circuit that will give you a close idea of the actual circuitry that will be etched on the board using that diagram (or schematic).

PCB manufacturing companies rely on professional engineers for the fabrication of these electronic units. The skilled design professionals ensure that the printed circuit board will be manufactured keeping in mind various standards and techniques, and the blueprint of the model will be exactly transferred to the board.

In order to ensure that PCB will work successfully, it is good to follow some guidelines, although nothing can substitute the knowledge and experience:

PCB design guidelines:

Listed below are some guiding principles that will help to design and layout a PCB. These guidelines are divided into different section as follows:

Board constraint design guiding principles:
  • The selection of right reference points that costume the fabrication process. They most important thing is to have reference holes on the substrate. These points are used to place machines and examine fixtures. Choose these pints in such as way they complement the manufacturing process of PCB. They may be in the form of holes for machines or may be in the form of cross points for sensors.
  •  The area of the board should be sufficient for the circuit. The length and breadth of the circuit board will define the size of the final product. Therefore, it is important to make estimation about the size of the board so that it can accommodate all components and pathways needed to design the desired circuit and also give you the final product of the required size.
  • Determine whether it is a single layer, double layer, or multiple layers printed circuit board that your project needs. Also, if it is a multilayer board then how many layers it needs to fabricate the comprehensive PCB as per client’s requirement specifications?
  • An important fact to know that increase in the number of layers will also increase the production costs. When the circuit is complex, it is not possible to etch all needed tacks on the single substrate. Adding layers the job of etching pathways become much simple.
  •  The next thing that you need to consider is element mounting techniques. There are different types of mounting techniques, such as surface mount technology, through-hole technology etc.
  • PCB manufacturing companies facilitates the professional designing will give you a standard design and fully-functional printed circuit board.